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Product & Services Safety Conveyor Belt Hotspot Monitoring System

Conveyor Belt Hotspot Monitoring System

Conveyor Belt Hotspot Monitoring System

Overview

Fires occurring in coal conveyor belts are one of the major risk factors in coal-fired power plants. The belt system is continuously exposed to high temperatures and friction, increasing the likelihood of fire hazards. This proposal presents a fire monitoring system using infrared (IR) scanners to detect hotspots in coal being transported on the conveyor belt in real time, ensuring early fire detection and safe operation.

System Overview

The Conveyor Belt Fire Monitoring System is an integrated solution that continuously monitors temperature variations on the conveyor belt surface and the coal being transported using IR scanners. The system is equipped with a central monitoring unit, alarm system, and data logging functions to provide real-time fire detection and early warning capabilities.

Key Features

Real-Time Temperature Detection and Analysis
  • Real-time monitoring of conveyor belt and transported coal temperatures using IR scanners
  • Immediate alarm activation upon hotspot detection
  • Temperature data logging and analysis function
Central Monitoring System Integration
  • Real-time monitoring linked with the control room
  • Seamless integration with existing SCADA and automation systems
  • Automatic execution of alarm and emergency response protocols
Fire Prevention and Response
  • Automatic alarm and fire suppression system activation when temperature exceeds the threshold
  • Efficient fire detection by monitoring conveyor belt and coal transport areas
  • Preventive inspection features for maintenance

System Specifications

Temperature
Measurement Range
0 ~ 300℃ (Accuracy: ±1℃)
Response Time Less than 0.5 seconds
Protection Rating IP 64 (Explosion-proof type)
Operating Temperature -20 ~ 60℃
Communication Interface M-Bus, RS-485, and Modbus TCP/IP

Expected Benefits

Enhanced Safety

Enhanced Safety : Early fire detection to prevent accidents

Increased Operational Efficiency

Increased Operational Efficiency : Minimized downtime through real-time monitoring

Cost Savings

Cost Savings : Reduced equipment damage and maintenance costs

Regulatory Compliance

Regulatory Compliance : Adheres to industrial safety and environmental standards